This page has been edited 9 times. The last was made by - gheuer gheuer on May 20, 2015 2:47 pm

2.17 Double Miter Saw

Considerations

  • Pre-Operation Checklist is a prerequisite for ANY operation.
  • Demonstrates knowledge and proper use of all machine specific controls.
  • Stock is properly supported.
  • Blade(s) completely stopped before reaching to the rear or over.
  • Proper stance and hand position are demonstrated.
  • Stock is held securely against the fence, jig or fixture as appropriate.
  • Fall off is not allowed to clutter the work area.
  • Clears machine and cleans work area after operation.
  • Required OSHA approved personal protective equipment is worn.
  • Lock-out/Tag-out procedure is in place and followed.
  • Process is completed in a timely manner.

Pre-Operation Checklist

Level 1

  • Verifies blade guard(s) functioning properly.
  • Confirms blade(s) installed securely.
  • Confirms tables are level and square to fence.
  • Ensures fence is free of obstruction in both directions.
  • Verifies ample clearance for material movement in both directions.

Level 2

  • Calibrates stops (if equipped).
  • Installs fixture.
  • Verifies/adjusts miter/bevel scales, ensuring they are properly calibrated.
  • Meets Level 1 performance standard.

2.17.1 - Square Crosscut (90º Miter)

Level 1

Given material and saw set up and ready to operate, crosscut material to a given length at 90º.
Performance Standard -
  • Dimension tolerance is ±0.25 mm (1/96") [0.010"]
  • Angle of crosscut is 90º to the edge.
  • Cut surfaces exhibit uniform saw marks without burning or defects.
  • Cut is free of tear-out.

Level 2

Select material and set up saw to crosscut material to a given length at 90º.
Performance Standard -
  • Selects and installs appropriate blade.
  • Sets stops to achieve consistent given length.
  • Meets Level 1 performance standard.

2.17.2 - 45º Miter

Level 1

Given material and saw set up and ready to operate, cut linear stock to a given length with opposing 45º ends.
Performance Standard -
  • Dimension tolerance is ±0.25 mm (1/96") [0.010"] to inside corner of miters.
  • Angle tolerance is 45º ±0.5º.
  • Angle of cut is 90º to the face.
  • Cut surfaces exhibit uniform saw marks without burn or defects.
  • Cut is free of tear-out.

Level 2

Select material and set up saw to cut linear stock to a given length with opposing 45º ends.
Performance Standard -
  • Selects and installs appropriate blade.
  • Sets stops to achieve consistent given length.
  • More stringent angle tolerance is 45º ±0.1º.
  • Meets other Level 1 performance standards.

2.17.3 - Cut to Fixture Angle(s)

Level 1

Given material and saw set up and ready to operate, cut pieces to create finished part to dimension.
Performance Standard -
  • Angle tolerance of ±0.5º.
  • Profiled faces are flush ±.0.4 mm (1/64") [0.0156"] when joined together.
  • Cut is 90º to the face ±0.5º.
  • Cut surfaces exhibit uniform saw marks without burn or defects.
  • Cut is free of tear-out.

Level 2

Select material and fixture, set up saw to cut pieces to create finished part to dimension.
Performance Standard -
  • Appropriate scarf angle is selected.
  • More stringent angle tolerance is ±0.1º.
  • Cut is 90º to the face.
  • Bevel or angle is set depending on cut to be made flat or vertically.
  • Meets other Level 1 performance standards.

2.17.4 - Double Miter Assembly Cuts

Level 1

Given material and machine set up and angles given, cut miters on linear stock of differing widths to create a properly mitered assembly.
Performance Standard -
  • Combined angular tolerance (both pieces) ±0.5º.
  • Profile faces of all trim must be flush when joined together.
  • Cut surfaces exhibit uniform saw marks without burn or defects.
  • Material length is accurate to ±.0.4 mm (1/64") [0.0156"].
  • Cut is free of tear-out on exposed face of joint.

Level 2

Select material and fixture, set up equipment to cut miters on linear stock of differing widths to create a properly mitered assembly.
Performance Standard -
  • Correct blade installed and saw bed is clean.
  • Calculate angles for mitered assembly correctly.
  • Saw settings verified for accuracy.
  • Meets Level 1 performance standard.